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AI operations for industrial, logistics, and manufacturing teams

Case study: Custom MES for a CPG manufacturer

A manufacturing execution system built end to end for a consumer packaged goods plant: inventory, work in process, batch and lot, and work orders in one system.

01The situation

What the plant was running on

A consumer packaged goods manufacturer was running production and inventory on spreadsheets and ad-hoc trackers. As batch volume and SKU count grew, the team lost confidence in three things.

  • What was on hand versus committed.
  • Which batch or lot was in process.
  • Whether work orders matched what the floor was actually doing.

They needed a manufacturing execution layer fit for an early plant, sized to that plant rather than to a multi-year enterprise rollout.

02What was built

A manufacturing execution system scoped to that plant

A purpose-built system for that process, rather than a generic product with unused modules.

  • 01Inventory and production trackingA live view of materials, work in process, and finished goods, without spreadsheet reconciliation.
  • 02Batch and lot trackingTraceability for food and CPG quality and recall readiness.
  • 03Work ordersPlanned against actual production in one place.
  • 04Shop-floor workflowsOperators and supervisors update status where the work happens.
  • 05IntegrationsScoped connections to the tools already in the plant, so the system was not a dead end.

03Results

What the work made possible

  • 01One plant systemInventory, work in process, batch and lot, and work orders in one place.
  • 02Out of spreadsheetsStatus no longer assembled from spreadsheets and email.
  • 03Batch and lot structureTraceability in place for quality and recall as volume grew.
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